Resource Circulation and Pollution Prevention
Basic Approach
Environmental philosophy
Established in 2001, our Environmental Philosophy guides our efforts to deliver products with consistent quality through safe and reliable production while reducing our environmental impacts.
- 1Environmental protection is a mission of a socially responsible organization
- 2Our basic belief is that environmental protection can be achieved with innovative technology
- 3Environmental protection will be achieved when all employees work together with a sense of mission to overcome challenges
Responsible Care Policy
- 1Prioritize the environment and safety
Protecting the environment and ensuring safety are preconditions for all business activities and are the most important priorities. We will work continuously to enact full accident prevention countermeasures, and provide education and training for all employees to prevent safety and environmental accidents.
- 2Collect and distribute the latest information on chemical products
We will collect, store and manage the latest information required for the appropriate handling, use and disposal of chemical products, and distribute this information to employees and users.
- 3Minimize the discharge of toxic chemicals and waste
We will work to reduce the discharge of hazardous chemical substances, minimize waste, and develop technology for recycling and reusing materials.
- 4Promote activities for conserving resources and energy
We will aim to dramatically reduce the amount of energy we use and help alleviate global warming by developing innovative technology and actively promoting resource and energy conservation activities that involve all employees.
- 5Take the environment and safety into account when developing new processes and products and performing quality assurance
We will perform thorough environmental and safety evaluations from the initial stages of research, develop technology and products that take the environment and safety into account, and work to maintain and improve the quality of technology and products.
- 6Live together with society
We will strictly observe regulations related to the environment and safety, whether the regulations come from the local community, the national government, overseas, or organizations to which we belong. While cooperating in these activities, we will work to enhance our communication with the local community and society in order to convey a better understanding of Zeon’s activities and further strengthen the trust that society has in our company.
- 7Perform continuous improvements
We will continuously improve our environment safety management and technology by operating a Responsible Care Audit, the Safety Management System, an Environment Management System based on ISO 14001, and an Occupational Health and Safety Management System.
Structure and System
We have built environmental and safety management systems based on the Responsible Care philosophy, and are working toward the goal of ensuring the safety of all persons at our worksites and plants. We have also obtained ISO 14001 external certification related to the environment.
Overview of environmental and safety management systems
The management systems are operated through hierarchical policies and plans as outlined below.
- President’s Annual Policy and Safety Management Improvement Master Plan
- These documents are created by top management.
- Annual Environment and Safety Policy
- The General Manager of the Environmental and Safety Affairs Department creates this policy after the President’s Annual Policy and the Safety Management Improvement Master Plan set by top management are released. The Annual Environment and Safety Policy are reviewed by the Management Committee and finalized by the President.
- Annual Worksite Manager’s Policy and Annual Worksite Safety Management Improvement Master Plan
- Worksite managers create these documents after the President’s Annual Policy and the Safety Management Improvement Master Plan are released.
- Annual Worksite Environmental and Safety (Responsible Care) Activities Plans
- Worksite managers create the Activities Plans after the Group-wide Annual Environment and Safety Policy is released.
Progress management
The Management Committee, chaired by the Representative Director, together with the Environment and Safety Committee under its supervision, deliberates on company-wide planning and progress management related to environmental, safety and occupational health initiatives. The executive officer in charge of environmental safety serves as chair of the Committee.
- Safety Management Improvement Master Plan: Progress verified by the Management Committee
- Annual Worksite Safety Management Improvement Master Plan: Progress verified by the worksite manager during worksite inspections
- Annual Worksite Environmental and Safety Activities Plans: Progress verified by the worksite manager during worksite inspections

Key Initiatives
Chemical substances management
PRTR* initiatives
Under the Act on Confirmation, etc. of Release Amounts of Specific Chemical Substances in the Environment and Promotion of Improvements to the Management Thereof (PRTR Act), we report annually to the government the quantities of designated chemical substances released into the environment and transferred off site, for each substance we manufacture or use. We will continue to strengthen our management of releases of PRTR-listed substances and aim to maintain them at or below the FY2010 level, in line with the voluntary targets established by the Japan Chemical Industry Association. Specifically, we aim to keep total annual releases from our domestic sites at 36.7 tons or less and are promoting equipment modifications and other measures toward further reductions.
- *PRTR: Pollutant Release and Transfer Register
Air and water
Atmospheric emission reductions of hazardous chemical substances
We are systematically reducing emissions of butadiene and acrylonitrile, which are designated as priority substances under Japan’s Air Pollution Control Act, by installing collection facilities and implementing measures such as improving facilities to prevent evaporation from openings in manufacturing facilities.
Initiatives to prevent air pollution
Our emissions of NOx and SOx, which are air pollutants, occur during the combustion of fuels such as BC heavy oil.
Each worksite complies with regulatory limits under pollution-related laws and regulations and with voluntary management standards, striving to curb emissions in daily operations.
We are also promoting measures such as the adoption of low-sulfur heavy oil and fuel conversion to liquefied natural gas (LNG).
Going forward, we will proceed with technical and economic assessments toward converting to fuels with lower environmental impact, aiming for even lower emission levels.
In addition, we continuously monitor and work to reduce emissions of hazardous air pollutants designated under the Air Pollution Control Act as priority substances due to their potential health risks. For example, at our domestic sites, we are strengthening acrylonitrile recovery facilities and implementing equipment improvements to prevent evaporation from manufacturing equipment openings, while studying technologies to achieve a target acrylonitrile emission level of 1 ton or less per year.
Initiatives to prevent water pollution
To help preserve the aquatic environment, we adopt the regulatory limits set by water pollution laws and local ordinances as our own target values, and monitor COD* and discharges of nitrogen, phosphorus, and other substances. All of these are kept below our established targets. At our domestic production sites, where water usage is high, wastewater from each plant is collected and treated through processes such as neutralization, oil separation, and removal of solid matter. In addition, we employ activated sludge treatment, in which microorganisms break down the organic substances in the wastewater.
- *COD: Chemical Oxygen Demand
Promoting the Circular Economy
Zeon is promoting resource circulation initiatives to make effective use of limited resources and realize a circular economy that also contributes to addressing climate change.
Cyclo Olefin Polymer is a high-performance material with excellent optical properties and low water absorption. It is primarily used in applications such as optical films for displays. However, conventional recycling technologies have faced challenges in maintaining the transparency and purity of recycled materials. Zeon has developed its own recycling technology to overcome these challenges, enabling recycled Cyclo Olefin Polymer to achieve a quality level equivalent to that of virgin resin.
In March 2024, Zeon completed a recycling plant with an annual production capacity of 6,000 tons at the Takaoka Plant. The plant recovers and recycles edge trim film generated during the film manufacturing process that would otherwise not become a commercial product. The recycled resin is reused in the production of optical films (ZeonorFilm®), enabling resource circulation while maintaining product quality.
Through these initiatives, Zeon is reducing the use of virgin resin while also contributing to lower CO2 emissions throughout the product lifecycle. Going forward, Zeon will continue to promote circular manufacturing for high-value-added products and contribute to the realization of a sustainable society.

Waste reductions
As part of our efforts to reduce the amount of industrial waste sent for final landfill disposal, our worksites achieved the standard of less than 0.1% of the industrial waste generated in FY2007, realizing zero emissions in FY2011, and have been working to maintain that status ever since. Zeon Group companies sent more than 600 tons to final landfill in FY2007, but since FY2012 this has been reduced to around 10 tons, or roughly 0.4% of the industrial waste generated in FY2007, a level considered zero emissions. The Group companies are working to maintain this zero-emission status.
Initiatives to reduce industrial waste from plastic products
Article 3 of our Responsible Care Policy commits us to “Minimize the discharge of hazardous chemicals and waste.”
Under the Act on Promotion of Resource Circulation for Plastics, which came into force in April 2022, Zeon is classified as a business that generates a large amount of industrial waste from plastic products (250 tons or more per year). In line with the spirit of the Act, we are working to reduce the amount of waste generated, with the goals of maintaining waste generation at or below the FY2021 level and maintaining a recycling rate of 50% or higher (the Japan Chemical Industry Association’s voluntary target).
Chemical product safety information
We collect and provide safety information on our chemical products. We also conduct hazard assessments.
For quality assurance, see Quality Management.
Information for the proper handling of chemical products
We produce Safety Data Sheets (SDS) providing information including GHS*1 classification results, product hazards, and cautions for handling, etc.
For some of our products, we also compile safety-related information into Safety Summaries, which we provide to GPS/JIPS*2.
- *1GHS
Globally Harmonized System of Classification and Labelling of Chemicals - *2GPS/JIPS
Global Product Strategy / Japan Initiative of Product Stewardship. An industry voluntary initiative promoted by the Japan Chemical Industry Association, based on the fundamental concept of the global initiative by the International Council of Chemical Associations (ICCA)
Participation in voluntary chemical industry initiatives
Zeon provides financial support for research activities by the LRI*1 to assist in efforts such as chemical substance hazard reviews, safety evaluations, and environmental impact surveys. Zeon also participates in the Technology Subcommittee and the Environment Subcommittee of the Asia Pacific Section of the IISRP*2. In international meetings, Zeon proactively participates in activities to improve the overall level of technology in the global rubber industry and to promote sustainability.
- *1LRI (Long-range Research Initiative):
Activities providing long-term support for research on the effects of chemical substances on health and the environment. The program is run under the auspices of the International Council of Chemical Associations (ICCA), funded by LRI member companies and carried out in cooperation with the chemical industry associations of Japan, the United States, and Europe (specifically, the Japan Chemical Industry Association, the American Chemistry Council, and the European Chemical Industry Council). - *2IISRP
International Institute of Synthetic Rubber Producers
