Polymer binder technologies
are essential for the creation of new materials with distinctive
physical properties through uniformly dispersing different
types of materials, which do not easily dissolve with polymer,
at the microscopic level. Examples of these technologies
include dispersion of powdered wood into plastics and magnetic
tape binder technology.
Building materials with water-proofing
properties and that have the appearance of wood are produced
by adding powdered wood to vinyl chloride resin. This
product is used for house interiors and woody materials
used around watering equipment. Zeon's technology successfully
limits the loss of strength that commonly results when
adding powdered wood while producing wood-like surfaces
through improved extrusion technology. In addition, by
adding powdered wood to polypropylene resin, acquired
materials are used for park benches and materials used
around watering equipment.
In addition, Zeon possesses magnetic tape
binder technology featuring inorganic powder with high
dispersability and excellent heat stability. This technology
is widely used as binders for coated magnetic recording
media, such as video tapes, tapes for computer data, floppy
disks and magnetic cards.
Binder resin in coated magnetic recording
media represents a key technology because it achieves
high record density, durability and excellent reliability.
The success of Zeon's magnetic tape binder technology
follows from a thorough study of the base polymer and
the functional group to be used in order to attain these
desired properties. The dramatically improved magnetic
powder dispersibility of this product resulted from the
development of a method for introducing a strong acid
base into vinyl chloride resin, which had been considered
difficult using conventional approaches. Furthermore,
the technology development achieved landmark heat stability
for PVC through a unique method of polymerization. By
virtue of its contribution to improved metal tape recording
density and reliability, the technology has been rapidly
adopted for a growing range of applications around the
world.